Digital-Printed Pet Plywood for Edo-Period Patterned Fusuma Panels

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Product Description

Basic Info

Model NO.
runger000154
Material
Wood Fiber
Type
MDF / Semi-hardboards
Finish
Decoration Material Board
Standards
E0
Usage
Indoor
Process
Semi-Dry Process
Size
1220*2440mm
Thickness
18mm
Certification
BS, MSDS, CARB, CE, ISO
Structure
Odd-Layered Cross-Grain
Moisture Res.
Waterproof (Exterior-Grade)
HS Code
44123300
Capacity
50000pieces/Year

Product Description

PET Plywood Overview

1. Overview of PET Plywood

PET Plywood is an innovative composite material combining the structural integrity of traditional plywood with the advanced functional properties of Polyethylene Terephthalate (PET). This hybrid material leverages PET's exceptional durability, chemical resistance, and aesthetic versatility.

PET Plywood Layer Structure
  • Surface Layer: 0.3-1.2 mm PET film laminated onto the substrate.
  • Core Material: High-grade birch, poplar, or marine-grade timber.
  • Adhesive: Eco-friendly PUR or EVA glue for seamless bonding.

2. Material Properties

2.1 Mechanical Performance
- Tensile Strength: 110-135 MPa (40% better than standard plywood).
- Flexural Modulus: 11,000 MPa, ensuring rigidity.
- Impact Resistance: 6.4 kJ/m².

2.2 Environmental Resistance
- Moisture Resistance: <0.5% water absorption (IPX4 rating).
- Thermal Stability: Operates in -40°C to +120°C ranges.
- Chemical Inertness: Resists acids, oils, and solvents.

3. Applications

Interior Design Application

Interior Design: Custom cabinetry, wall paneling (lightweight 600-800 kg/m³), and curved furniture design.
Industrial: Transportation (train/yacht interiors), retail fixtures, and sustainable architecture.

4. Technical Specifications

Parameter Value Standard
Thickness Range5-100 mmISO 3031
Panel Size1220×2440 mmASTM D1037
Surface Hardness120D (Shore Scale)ISO 868
Fire RatingUL94 V-0 / EN13501-1IEC 60695-11-10

5. Manufacturing & Sustainability

Process includes high-heat pressing (150°C), fine sanding (Ra ≤1.6 µm), and hydraulic PET film lamination at 25-30 MPa. The material boasts 100% recyclability and 30% lower CO2 emissions vs. PVC alternatives.

Manufacturing Process

6. Advanced Features & Installation

Thermoforming: Minimum bending radius of 0.6 mm at 80-90°C.
Maintenance: High surface hardness (≥4H pencil hardness) requires only pH-neutral cleaners.
Customization: 4800dpi digital printing and CNC precision cutting (±0.2 mm tolerance).

Case Study Gallery

7. Factory Photo Display

Frequently Asked Questions

Q1: What is PET Plywood and how is it different from normal plywood?

A1: PET Plywood is a composite material where a Polyethylene Terephthalate film is laminated onto a plywood core. It offers significantly higher moisture resistance, chemical inertness, and surface durability compared to standard wood veneers.

Q2: Can PET Plywood be used in high-humidity areas?

A2: Yes, with a water absorption rate of less than 0.5% (IPX4 rating), it is ideal for kitchens, bathrooms, and even marine environments.

Q3: Is the surface scratch-resistant?

A3: Yes, the PET surface achieves a Shore Scale hardness of 120D and a pencil hardness of ≥4H, making it highly resistant to daily wear and fingerprints.

Q4: Can these panels be bent for curved furniture?

A4: Absolutely. PET Plywood supports thermoforming with a minimum bending radius of 0.6 mm when heated to 80-90°C, allowing for complex architectural designs.

Q5: What are the fire safety ratings for this material?

A5: Our PET Plywood meets high international standards, including UL94 V-0 and EN13501-1 B-s1, d0, making it safe for use in commercial and public spaces.

Q6: Is this product environmentally friendly?

A6: Yes, it is 100% recyclable. It uses eco-friendly PUR/EVA adhesives and has 30% lower CO2 emissions during production compared to PVC-coated materials.

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